Material Management (Production Planning)

Handle some tasks relating to yarn, greige management, wastage reports, and other analysis.
Role Description
1. Material Management
Plan and forecast yarn requirements based on orders and production capacity.
Manage yarn and greige inventory: maintain safety stock levels and control daily in-out-stock.
Monitor slow-moving or excess materials and propose appropriate actions.
Coordinate with knitting, dyeing, and QA teams to ensure quality and production timelines.
2. Waste Analysis
Collect and analyze knitting wastage data by machine, shift, and yarn type.
Analyze dyeing and VAP wastage against standards, identify root causes, and recommend improvements.
Prepare periodic reports on wastage rates for each production stage.
3. Other Analysis & Optimization
Analyze production capacity to support master production planning.
Compare actual material consumption with BOM/standards and propose optimization measures.
Monitor process lead times and support schedule adjustments when orders change.
Analyze material-related costs and recommend solutions to reduce wastage and overall cost.