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1. Packing Technical Documentation & Standardization
• Consolidate product drawings, component lists, BOM, customer requirements and packing specifications for each SKU.
• Create and maintain approved Packing Specifications, visual Work Instructions and packing standards.
• Control document revisions and ensure correct technical packages are available before production.
2. Packing Layout & Component Identification
• Design carton layouts specifying exact position, orientation, layer and quantity of wooden parts and hardware.
• Identify similar-looking, left/right and dimensionally close components; establish part codes, visual references and verification points.
• Define packing sequence and mistake-proofing methods to prevent missing, duplicated, incorrect or mixed parts.
• Validate carton utilization, product protection, weight distribution and safe handling through packing trials.
3. Packing Materials & BOM Control
• Define carton, foam, EPE, PE bag, separator, corner protector, strap, label and accessory-bag specifications.
• Prepare packing material BOM with dimensions, quantities and consumption standards by SKU.
• Investigate BOM-versus-actual discrepancies and optimize material usage, carton CBM and packing cost.
4. Packing Process Development & Production Support
• Establish standard packing methods, workstation setup, material presentation and in-process checks.
• Support NPI trial packing, approval and operator training before mass production.
• Coordinate with Production, Engineering, QC, PMC, Warehouse and
Purchasing to resolve packing issues.
5. Packing Quality & Continuous Improvement
• Define pre-sealing quantity and component checks with QC; investigate wrong-part, missing-part and damage defects.
• Implement root-cause corrective actions, Poka-Yoke and process improvements to increase packing accuracy and efficiency.
6. Reporting & Deliverables
• Maintain SKU Packing Technical Packages: layout, packing BOM, specification, WI, trial approval and revision history.
• Report documentation readiness, packing defects, material savings and process improvement results.
7. Complete other tasks assigned by superiors.