production Process Engineer (technologist)

*** Accountability Areas: 1. EHS: • Always promote health and safety in the workplace • Display excellent personal safety and challenge others when seeing unsafe behavior • Responsible for safe operations in the production area with support of safety team. • Ensure good housekeeping production area according to company policies and 5S program. 2. PRODUCTION PROCESS: • Presenting at each production lines, monitoring 4M (Man, Machine, Method & Materials) to ensure process stability. All work instructions and company's rule are followed strictly. • Feedback abnormalities to related sections to improve production performance as machine breakdown, missing material, human errors, etc. • Working closely with QC to ensure First Time Quality (FTQ) and quality are consistence. Moving towards to Zero escape defects to our customers. • Interface for alignments during transfer phase between global and local R&D to ensure NPI works smoothly. • Line balancing to avoid process islands & minimize process bottleneck. • Standardizing training documents, methods to lift up operator skill sets. • Applying SMED concept to minimize change over time for critical machines. • To assist and work closely with production manager in all production activities. 3. DESIGN for MANUFACTURING: • Develop DFM (Design for Manufacturing) 1. Ability to draw Jigs/Tools or Working Devices 2. Design new equiment with 3D Mechanical Software or Rendering • Design layouts and processes with the purpose of increasing productivity, eliminating wasterfulness, reducing costs determining personnel number. 4. PROCESS IMPROVEMENT: • Lead, implements and handle all activities of Bonfiglioli Production System (BPS) • Assist in production operations to drive improvement in manufacturing efficiencies by utilizing continuos improvement techniques. (Lean Manufacturing & Six Sigma Approach) • Lead, implements and handle all activities of best manufacturing processes, improve FTQ, line balancing, line layout, labor efficiency, machine efficiency (material handling, tools, new machine,...) • Perform Cycle Time Analysis and Detection of NVA (Not Value Added) • Production process development with full documentation support. • Prepares and updates all necessary documentation for management system and kaizen • Lead 5S activities and standardizations • Ability to Design Processes supported by 3D Software 4. Others: • Support colleages • Support other tasks by Production Manager