QA Engineer

Position Summary:
Drive APQP throughout product development to ensure quality planning, risk prevention, manufacturing readiness and successful MP handover.
Job Responsibilities:
1. Plan / Define Program
- Organize cross-functional teams, allocate project resources, and define project scope.
- Collect and analyze Voice of Customer (VOC), supplier requirements, and stakeholder expectations.
- Develop APQP Product Quality Timing Plan, Control Plan and xFMEA templates.
- Coordinate APQP Stage Gate reviews and monitor project quality milestones.
2. Product Design & Development
- Define Design Goals, Quality Goals and Reliability Goals.
- Drive Corner Study to establish a robust process window and acceptable Cpk.
- Review Preliminary BOM and Process Flow Chart.
- Identify Special Product and Process Characteristics.
3. Process Design & Development
- Develop DFMEA, PFMEA, Process Flow Chart, Control Plan and OCAP.
- Establish SPC strategy, Traceability, SOP/WI, OEE and measurement validation (MSA, GR&R, Correlation, Guardbanding).
4. Product & Process Validation
- Coordinate Product Validation, Process Validation and Safelaunch.
- Support Trial Run, PPAP, MRB Flow, MES Flow and ORT Flow.
- Monitor Retest, Rework and Validation Review Gate before MP handover.
5. Feedback / CAPA
- Lead CAPA through 8D, 5 Why, PFMEA Review and Lessons Learned.
- Monitor Cpk, COPQ, Process Capability and Change Management.
6. Production & After-sales Support
- Support customer quality issues and field failure investigation.
- Drive Best Practice Reuse and Continuous Improvement.