Mô tả Công việc
The R&D Engineer (Frame Development) is responsible for creating new frame concepts, designing 3D frames, developing prototypes and samples, and conducting quality reviews. This role ensures frames are structurally sound, cost-effective, and manufacturable while supporting OEM/ODM sofa projects. The engineer will also contribute to R&D costing, material evaluation, and product construction improvement.
1. Frame Concept & Design:
Create innovative frame design concepts that balance design intent, durability, and cost.
Prepare detailed frame drawings using SolidWorks/AutoCAD, aligned with upholstery and CoverFit requirements.
Explore new construction methods (e.g., blow-mold frame conversion, CNC nesting standardization).
2. Sample Development & Testing:
Build and review prototype frames for new sofa designs.
Conduct structural and dimensional checks on samples, ensuring compliance with design and comfort requirements.
Document modifications and provide feedback to improve manufacturability.
3. Quality Review & Product Construction:
Inspect frame samples for accuracy, durability, and compliance with Ashley standards.
Collaborate with Upholstery Engineering and CoverFit teams to align frame with pattern/sewing requirements.
Identify weaknesses in frame design and propose continuous improvement solutions.
4. Material & R&D Costing:
Evaluate frame materials (MDF, plywood, hardwood, metal, blow-mold components).
Support R&D costing by analyzing material and production methods for efficiency.
Recommend cost reduction opportunities through design optimization.
5. Collaboration & Documentation:
Work closely with Product
Designers, Upholstery Engineers, and Sourcing teams.
Maintain updated technical files, BOMs, and ECO documentation in PDM/ERP systems.
Provide input to suppliers and vendors on frame requirements.