Senior Production Supervisor / Assistant Manager (Quality & Continuous Improvement )

ABOUT YOUR ROLE:
As an Operations Excellence Supervisor, you will be a pivotal figure in fostering a culture of Lean Sigma methodologies within our organization. Your expertise will lead to the identification and execution of improvement projects that enhance customer value, streamline processes, and elevate overall performance
YOUR RESPONSIBILITIES WILL INCLUDE:
1. Cultivate Lean - six sigma culture:
- Educate, train, and mentor individuals across the organization in Lean/Sigma principles, fostering a culture of continuous learning.
- Develop in-depth understanding of Lean Sigma philosophy and methods as demonstrated by successful training and certification in these areas.
- Lead and facilitate Kaizen and continuous improvement projects, focusing on enhancing production line efficiency and effectiveness.
- Implement standardized improvements that drive sustainable results in alignment with operational goals.
2. Continuous improvement:
- Analyze existing processes to identify areas of improvement, targeting the elimination of non-value-added activities.
- Lead the identification of improvement projects that align with the organization's goals and customer expectations.
- Motivate and influence cross-functional teams to embrace process changes and continuously seek opportunities for improvement.
- Set up yearly objectives and facilitate governance to monitor performance.
- Leading the KPI analysis and identifying the focus area to drive improvement from MES/IOT.
- Benchmarking across the product line to replicate best practices.
3. Driving Manufacturing 4.0:
- Identify loss on the line and collaborate with production team to identify solution with manufacturing 4.0.
- Ensure the CAPEX (MFG 4.0 and local) plan is on time to drive the productivity improvement.
- Deployed manufacturing 4.0 global strategy.
- Lead AI strategies in terms of spreading AI culture.
- Apply AI into automation tool to robust process capability.
4. Quality control and Compliance:
- Lead quality activites in terms of quality plans and quality strategies.
- Drive KPI metrics Customer Complaint Rate (CCR) and Cost of Poor Quality (COPQ).
- Visit customer site for investigation and negotiation on customer complaint.
- Investigate customer complaint and internal non-conformance issue and generate Root Cause Analysis report (RCA)
- Perform Failure modes and effects analysis (FMEA) for new or process improvement.
- Supervise, train, and provide guidance to quality control inspectors and technicians.
- Develop, implement, and maintain quality control procedures and standards.
- Monitor production processes to ensure compliance with quality standards.
- Collect and analyze data to identify trends and areas for improvement.
- Collaborate with production and engineering teams to resolve quality issues.
- Prepare and maintain quality control reports and documentation.
- Ensure compliance with AD and customer regulatory requirements
5. Other tasks assigned by the line manager.