Body Shop Process Coach - Maintenance

DETAILED ACTIVITIES:
1.General duties:
Safety
• Enforce compliance with Safety Operating System practices to include, but not limited to: Combustion Safety; Energy Lockout; Pedestrian and Vehicle Safety; Working at Heights; Pre-Task Analysis; and licensing and safety training requirements
• Perform safety inspections using corporate tools and conduct safety talks
• Identify and insure that safety hazards and unsafe practices are promptly corrected
Quality
• Drive Continuous Improvement through a focused maintenance program designed to reduce scrap and ensure reliability of error-proofing devices
• Maintain automation in a state of compliance with specifications, fit, form, and contamination standards
Delivery (Productivity)
• Lead skilled trades/maintenance personnel to evaluate controls requirements for maintaining and improving production yields, throughput, and up time
• Responsible for monitoring day-to-day production processes, tooling, and operations related to automation equipment
• Analyze equipment performance and work to improve efficiencies; actively participate in Constraint Review Process
• Ensure equipment start-up readiness for production
Cost
• Optimize throughput in accordance with budgets and cost objectives: meet or beat schedule
• Meet inventory, cost, scrap, supply, and tooling expense targets
• Minimize overtime by improving JPH, controlling absenteeism, using predictive maintenance programs; preparing for and fully utilizing down time; optimizing use of skilled labor throughout the day
• Supervise material control (spare part inventory), repair and rebuild programs, and reliability and maintainability reviews
People
• Build Team Leaders' and Team Members' capabilities
• Create a conducive work environment for the team(s) to complete their assigned responsibilities/tasks; build and foster a team environment between production and maintenance
• Basic administration of supervisory responsibilities and documents
• Maintain a versatility matrix that ensures technical coverage at all times
• Assist and teach maintenance troubleshooting techniques to improve mean time between failure and mean time to repair
Maintenance
• Supervise preventive maintenance schedules, preventive and predictive inspections, and repairs to minimize down time
• Coordinate and schedule manpower and materials to meet maintenance requirements to minimize down time; coordinate maintenance
activities with other plant operations
• Conduct root cause analysis of downtime issues to prevent recurrence
• Work with cross functions to launch new programs or equipment, optimize floor layouts, coordinate equipment refurbishment, and develop
standardized PM programs from FMEAs
• Execute prioritized daily maintenance activities (predictive, preventive and crisis maintenance) obtaining full utilization of work force
while optimizing available opportunities for all maintenance
• Provide weekend and shutdown maintenance planning
2.Compliance:
Maintain & apply quality control system in working area including but not limited to ISO9001, ISO14001, QOS, FPS
Comply with Internal policies, Code of Conduct, procedures of the Company issued from time to time.
3. Any other tasks are assigned by direct Supervisor or Head of Department.