Main Purpose of the Position
Role is critical for the organisations committed to Support Sail 22 strategy through Carlsberg Excellence Journey. It will extensively bring the full range of Focussed, Safety and Quality Improvement methods and tools to attack losses and support Building High Performance Organisation.
Working directly with the line teams on a daily basis, the Process Engineer will:
• Support the Carlsberg Excellence Journey Implementation mastering, training and coaching the line teams.
• Support the implementation and maintenance of all food safety & personal safety standards. Supports training to all operators partnering with HSE and Quality when delivering those topics.
• Develop the Loss Management process for the line, including a detailed loss intelligence to identify losses, loss eradication cycles following standard problem solving tools and ensuring loss prevention by integrating countermeasures to existing standards. Is also responsible to train and coach operators in mature phases to run the Loss Management cycle in full autonomy.
• Lead focus improvement initiatives seeking to restore basic conditions and create technical standards to ensure process capability, product quality and operational safety at the lines.
• Act as the technical trainer for the line teams and provide coaching in root cause analysis, problem solving and establishment of counter-measures.
• Ensure that all necessary standards are produced (SOPs / SMPs / CILs / etc) by the line teams aiming to share knowledge and foster a culture of LEARN - DO and TEACH.
• Responsible to identify and share best practices to the other lines, areas and breweries. Also promotes active benchmarking searching constantly benchmarking internally and externally.
• Act as a leader for VSU (Vertical Start-up) in case of new initiatives and technologies within the area.
• Act as a team member in the equipment upgrade/modernisation projects, as well as
purchasing new ones.
• Lead and conduct trials and industrial tests for the new types of packaging materials, raw materials and finished goods.
• Act as a change agent identifying, standardising and expanding best practices to the other lines, areas and sites.
Personal Leadership Competencies
• Demonstrates commitment and personal ownership, and sticks to decisions taken.
• Sets clear and stretch objectives and rigorously tracks their delivery.
• Personally ensures the team has capability to deliver.
• Involves and inspires others and gives people responsibility.
• Detects and encourages talent and coaches towards for company targets.
• Takes and executes decisions with quality and speed.
• Plans effectively, sets priorities and puts ideas into practice.
• Seizes opportunities, embraces and drives change.
Educational / Minimum Requirements
Education and Experience:
• University degree in Engineering (mechanical/chemical/electrical or food technologies).
• 1-3 years' experience from relative position in Production environment would be an advantage.
• Experience in statistics and process control tools.
• Experience in Lean / Continuous Improvement programs.
• Experience in Process and Organisational Design.
• Experience in TPM pillars and application of methods and tools.
Expected Basic Engineering Competencies
Mechanics:
• Understands fits and tolerances, welding terminology, and welding technology.
• Reads and understands production drawings.
• Is able to make tolerance chain and geometrical dimensioning analysis.
• Understands strength of materials.
Hydraulics and Pneumatics:
• Understand pumps, valves, pipes and fittings.
• Reads hydraulic circuit diagrams.
• Understands compressed air terminology.
• Understands pneumatic components, pneumatic circuit design and troubleshooting, servo-pneumatics.
Instrumentation and Measurement:
• Builds process specification and uses instrumentation to ensure that process control, quality and safety standards are met.
Electrical and Automation:
• Understand the principles of process control and can ensure that this is applied in the design of standard applications; includes measurement and control of process, how to select a field instrument including analogue and digital sensors and actuators.
• Understands and applies the principles of motion control; includes servo drives, encoders, distributed intelligence used in filling and packing machines and end-of-line equipment.
• Understands legislation and international standards concerning machinery safety circuits and can ensure this is applied in practical applications.
Language Skills
• Fluent in local language (spoken and written).
• Fluent in English (preferable).