Job Summary:
The Process Maintenance Manager is responsible for leading all maintenance activities to ensure the Safe, Quality, Reliable and Continuous Improvement of production equipments and manufacturing processes.
This role develops and drive the Total Productive Maintenance (TPM) program across the manufacturing by partnering closely with Production, Engineering, Quality and EHS teams to eliminate scraps, improve Overall Equipment Effectiveness (OEE).
Lead a Process Maintenance (PM) department. Manage department cost center and control maintenance budget effectively.
Build a mindset of discipline, integrity - Drive a culture of equipment ownership to the PM team
Essential Duties:
1 - Maintenance Strategy & Asset Management
Oversee and manage daily operations of PM department to ensure comply with Safety - Quality - Processes
Establish maintenance standards, procedures and work instructions with best practices
Develop predictive and condition-based maintenance with tracking records and data analysis
Drive TPM pillars - Facilitate TPM assessments, audits and maturity evaluations
Govern equipment lifecycle, utilize repairable parts, spare parts inventory accuracy, forecast to ensure no lack off critical spare part and obsolete parts were upgraded.
Manage Computerized Maintenance Management Systems (CMMS) and maintenance records
2 - Equipment Reliability & Performance Improvement
Establish and manage KPIs hierarchy level from department through individuals
Lead Root Cause Analysis (RCA) of production losses, breakdowns, defects and minor stoppages
Focus improvement on productivity, equipment availability, reliability, and maintainability.
Establish visual management systems and performance dashboard.
3 - Leadership & Development
Build the team's culture with Care - Integrity - Disciplinary and Respect
Coach and develop PM supervisors, engineers, technicians
Assign PM resources effectively across shifts and areas
Build competency development plans and conduct performance evaluations.
Foster a high-performance culture focused on accountability and teamwork.
Ensure compliance with all safety regulations and company policies.
Lean manufacturing mindset
4 - Budget & Cost Control
Establish and maintain annual PM budgets effectively
Control maintenance operating expenses and spare parts inventory.
Optimize maintenance costs without compromising reliability and safety.
Foster and encourage Cost saving activities continuously
Qualifications:
1 - Education
Minimum Bachelor's Degree in
Mechanical Engineering
Electrical Engineering
Mechatronics Engineering
Chemical Engineering
Industrial Engineering
Manufacturing Engineering
Related Engineering Professionals
2 - Experience
10+ years of experience in maintenance, engineering, manufacturing environment
5+ years in a managerial or leadership roles
Proven experience in OEE achievements and sustainability
Strong leading TPM implementation in a manufacturing.
Thorough in Lean Manufacturing and Operational Excellence programs.
3 - Technical Competencies
Proficient in best maintenance practices, TPM
Lean manufacturing
Equipment Performance Monitoring Systems
Power BI and Manufacturing Analytics Tools
Intensive knowledge of engineering drawing and concepts, including electrical, pneumatic, hydraulic, mechanical, robotic, automatic and control systems
4 - Leadership Competencies
Integrity & Discipline mindset
Strategic Thinking
Technical Leadership
Influencing and Engagement
Interpersonal skills in multicultural
Cross-Functional Collaboration
Coaching and Talent Development
Data-Driven Decision Making
Problem Solving & Innovation
Change Management
Project Management
Continuous Improvement mindset
Excellent communication, leadership and management skills
Knowledge of ISO14001, ISO45000, ISO13485 standards.
Excellent written, verbal and presentation skills