Emotor Design Senior Engineer

I, OVERVIEW:
- Lead the detailed design, analysis, and optimization of electric motors, focusing on advanced motor topologies like Interior/Surface Permanent Magnet Motors (IPMSM/SPMSM), AC Induction Motors, and Switched Reluctance Motors (SRM).
- Collaborate with cross-functional teams to integrate cutting-edge motor technologies into EV powertrains, ensuring exceptional efficiency, performance, and reliability.
II. JOB DESCRIPTION:
- Conduct electromagnetic, thermal, and mechanical analysis to ensure the design meets performance and durability requirements.
- Release detailed production documentation, including 3D models, 2D engineering drawings, and BOM (Bill of Materials) lists, ensuring alignment with manufacturing processes.
- Ensure that motor designs adhere to manufacturing best practices, including Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.
- Lead electric motor testing and validation activities on dynamometer test benches and perform real-world testing in vehicle prototypes to confirm performance metrics.
- Develop testing protocols to evaluate motor performance, efficiency, and reliability, and ensure compliance with industry standards.
- Coordinate with supply chain, vendor, and manufacturing engineers to ensure smooth integration of new motor designs into production lines.
- Manage vendor relationships for the procurement of critical components such as magnets, laminations, and other materials.
- Continuously evaluate and implement new technologies and design improvements to enhance motor performance while reducing weight, cost, and complexity.
- Explore innovative motor topologies, material advancements (e.g., high-performance magnet materials), and manufacturing techniques (e.g., backlack bonding, adhesive bonding) to improve motor capabilities
- Ensure seamless integration of motor designs with inverter and power electronics systems and broader EV powertrain architectures.
- Establish and maintain simulation workflows using advanced tools like Ansys RMxpert, Maxwell, JMAG, and MotorCAD to predict motor performance under various operating conditions.