Senior Process Engineer - Polymer

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I. GENERAL INFORMATION
1. Job Title: Senior Process Engineer - Polymer
2. Report to: Rubber Manufacturing Manager
3. Working Location: Phu My 3 Specialized Industrial Park, Ba Ria & Vung Tau Province, Vietnam (Shuttle bus will be provided from 3 locations: Ho Chi Minh City, Bien Hoa City, and Vung Tau City)
II. SUMMARY OF THE ROLE
- Design, devising efficient means to produce parts or products, supporting safety, quality and confering with management to stay on budget and meet production deadlines. Key responsibilities and deliverables:
• Production know-how: systematically focus on the Manufacturing process with Product structure design / Standardization of SOP / Process control & traceability / Operator training.
• Technical support: coordinate with the Mechanical engineer, actively taking responsibility of Technical specification & support with Raw material / Process exception / Final Inspection / Independent problem solving / Technical transfer project, etc;
• Continuous improvement: improvement with Safety /Quality / Efficiency / Capacity ramping up / Cost down/value stream / Lean manufacturing from the process side.
III. TASKS & RESPONSIBILITIES
Main Responsibilities:
• Deep dive and understand product requirements: the product structure, equipment related, materials, estimation of potential risks.
• Documenting current production procedures and create Company standards to improve the efficiency of the Production Department.
• Verify whether workers operate according to SOP, equipment capabilities meet SOP, and the effectiveness of process training.
• BOM & Routine tracking, to identify any differences and adjust in time to ensure that each process route meets expectations, including equipment, personnel and materials. Analysis on new order requirements and provide the best quotation (BOM & Routine).
• Daily process maintenance to confirm the stability of process and product quality. Identify and implement continuous improvements to the Company's production processes.
• Solve quality problems in the production process and final inspection. Technical support for internal and external teams, especially for sales team. Assist in the evaluation of returned materials/products.
• Collaborate with Quality Department to identify and implement ongoing quality improvements.
• Maintain knowledge and technical expertise of current production best practices tools and techniques and implement them in a reasonable and responsible manner.
• Develop and implement production processes for new products, product enhancements and product changes. Install related fixtures and tooling, as required.
• Develop and implement enhanced production testing of products
• Minimize overall production costs while maximizing productivity.
• Collect, analyze, summarize and present production and process data, information and trends to management.
• Estimate staffing requirements, production times, and relative costs to provide data for operationaldecisions.
• Lead, train and develop the Production team.
• Develop daily and weekly production schedule(s) and follow up
• Maintain discipline, and build good team spirit within the department
• Feedback to other departments such as Quality, Engineering, Technical and Sales & Marketing if any issues.
• Collection of production data, verifying, fine tuning and entering the ERP
• Maintain accurate production records for traceability
• Attend regular meetings and follow up on actions required (toolbox, Production, project)
• Submission of weekly and monthly report.
• Other ad-hoc report/project assigned by Direct Manager.