HVAC End-To-End Manufacturing Engineer

Responsibilities
1. Act as the end-to-end engineering owner for HVAC products covering manufacturing engineering, quality engineering, technical support, maintenance, utilities, and facilities.
2. Support product and process quality by leading internal quality activities, addressing internal quality issues, managing internal PPM, KPI metrics, SPC, process capability, and cost of quality reporting.
3. Develop, maintain, and implement quality and manufacturing documentation including Process Flow, PFMEA, Control Plan, work instructions, inspection standards, and validation documents.
4. Lead and coordinate internal and supplier corrective and preventive actions related to HVAC product, process, manufacturing, and quality issues.
5. Support supplier quality and development activities including supplier surveys, audits, process capability reviews, and coordination with SQE.
6. dentify areas for improvement in HVAC manufacturing processes, layouts, equipment, tooling, jigs, fixtures, and production methods.
7. Support introduction of new HVAC products, engineering changes, and industrialization activities, including acting as project leader where required.
8. Design, trial, improve, and maintain brazing fixtures, jigs, tooling, and inspection equipment, understanding aluminum brazing variability and distortion.
9. Evaluate and solve production, quality, and equipment problems to ensure just-in-time delivery, high uptime, and stable processes.
10. Support preventive and corrective maintenance activities including breakdown maintenance, contingency planning, spare parts control, and machine reliability improvement.
11. Plan, manage, and support maintenance of plant, facilities, utilities, and infrastructure including water, electricity, industrial gases, cooling water, compressed air, wastewater treatment, and LPG systems.
12. Ensure robust supply, monitoring, and KPI tracking of all utilities required for HVAC production, and actively drive cost reduction and energy saving initiatives.
13. Maintain and control facilities, equipment, contractors, and site activities in compliance with safety, health, environmental, IATF16949, and ISO14001 requirements.
14. Coordinate internal and external system audits, calibration, inspection equipment control, training, and compliance activities.
15. Assess training needs, support employee training, and promote 5S, housekeeping, continuous improvement, and lean manufacturing practices.
16. Understand and manage health, safety, and environmental risks, report incidents immediately, and ensure safe working practices at all times.
Authorities
17. Stop production or related activities if quality, safety, environmental, or delivery risks are identified.
18. Authorize shutdown of equipment, utilities, or processes in case of uncontrolled quality, safety, or environmental events.
19. Approve engineering, manufacturing, maintenance, and quality-related decisions within delegated authority and escalate risks as required.
General Provision
20. This document outlines the principal responsibilities of the position; additional duties may be assigned as business needs evolve.
21. All duties must be performed in accordance with company policies, procedures, and applicable legal and customer requirements.