Process Engineer

1. EHS
• Always promote health and safety in the workplace
• Display excellent personal safety and challenge others when seeing unsafe behavior
• Responsible for safe operations in the production area with support of safety team.
• Ensure good housekeeping production area according to company policies and 5S program.
2. PRODUCTION PROCESS
• Presenting at each production lines, monitoring 4M (Man, Machine, Method & Materials) to ensure process stability. All work instructions and company's rule are followed strictly.
• Feedback abnormalities to related sections to improve production performance as machine breakdown, missing material, human errors, etc.
• Working closely with QC to ensure First Time Quality (FTQ) and quality are consistence. Moving towards to Zero escape defects to our customers.
• Interface for alignments during transfer phase between global and local R&D to ensure NPI works smoothly.
• Line balancing to avoid process islands & minimize process bottleneck.
• Standardizing training documents, methods to lift up operator skill sets.
• Applying SMED concept to minimize change over time for critical machines.
• To assist and work closely with production manager in all production activities.
3. DESIGN for MANUFACTURING
• Develop DFM (Design for Manufacturing)
1. Ability to draw Jigs/Tools or Working Devices
2. Design new equiment with 3D Mechanical Software or Rendering
• Design layouts and processes with the purpose of increasing productivity, eliminating wasterfulness, reducing costs determining personnel number.
4. PROCESS IMPROVEMENT
• Lead, implements and handle all activities of Bonfiglioli Production System (BPS)
• Assist in production operations to drive improvement in manufacturing efficiencies by utilizing continuos improvement techniques. (Lean Manufacturing & Six Sigma Approach)
• Lead, implements and handle all activities of best manufacturing processes, improve FTQ, line balancing, line layout, labor efficiency, machine efficiency (material handling, tools, new machine,...)
• Perform Cycle Time Analysis and Detection of NVA (Not Value Added)
• Production process development with full documentation support.
• Prepares and updates all necessary documentation for management system and kaizen
• Lead 5S activities and standardizations
• Ability to Design Processes supported by 3D Software
5. Others
• Support colleages
• Support other tasks by Production Manager